Corrugated Cardboard Intelligent Conveyor System
The corrugated cardboard intelligent conveyor system consists of multiple modular belts conveyors, pneumatic pusher, clipper etc. The system can automatically convey the corrugated cardboard stack coming out of the die-cutting machine to one single piece cardboard and enter the next conveyor line.
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Questions from Previous Customers to overcome
A: Previous roller conveyor systems exhibited the “leg effect,” leading to the wastage of corrugated paper and environmental pollution.
B: The corrugated cardboard stack tends to slide forward. The positioning is not accurate enough.
Anti-Slip Modular Belt
Ensures precise positioning of corrugated cardboard stacks.
Dupont Material
Extends conveyor belt lifespan.
Accurate Sensors
Embedded sensors for precise stack location.
Individual Conveyor Control
Enhances production efficiency and intelligence.
Anti-slip modular belts for precise positioning, durable Dupont material, embedded sensors for accuracy, individually controlled conveyors for efficiency, and a high-precision, distortion-resistant frame.
Design
The system is divided into 3 sections. The A01 conveyor can interact with the previous conveyor signals and inform the machine that it is ready to receive new corrugated cardboard stack. The A02 conveyor is equipped with one pneumatic pusher devices and one cardboard clipper. When the white cardboard is manually placed at the entrance of the A03 conveyor, after manual operation, the clipper will clamp the white cardboard, and then the stack enters the end of the A02 conveyor, and the pusher pushes the stack onto the white cardboard. The pusher would back to the original positon. After the A03 conveyor transports the stack to the end, it waits for the next conveyor to give an access signal.
| Parameter | Details |
| Matched Corrugator Available Dimension | 2200mm, 2500mm, 2800mm etc.. |
| Conveyor Dimension | Width:2000mm |
| Length:2000mm*3 Sets= 6000mm | |
| Min Height:320mm | |
| Production Capacity | Around One stacks per minute |
| Structure Design | Dual Line Design |
| Total Power | 12 KW |
| With PLC Control | Schneider Inverter, SEW Motor, |
| Schneider HMI | |
| Loading | Max 250Kgs/ Square Meter |
| Additional Device | 1.Automatic Pusher-Pneumatic Power, Airtac |
| 2.Clipper | |
| Conveyor Speed | 17 Meters/Minute |
| Conveyor Modular Belt | Anti-slip Design |
| Blue and Yellow Color |
Application Video
Our Corrugated Cardboard Intelligent Conveyor System is primarily used in production areas, buffer zones, and feed-in/feed-out processing areas.
Corrugated Cardboard Intelligent Conveyor System
Watch our conveyor system on production area, buffer Zone, The feed-in and feed-out on the processing area.
Questions from Previous Customers to overcome
A:Previous roller conveyor systems exhibited the “leg effect,” leading to the wastage of corrugated paper and environmental pollution.
B:The corrugated cardboard stack tends to slide forward. The positioning is not accurate enough.
Advantages:
A:We adopt the anti-slip modular belt design. It would benifit the positioning of corrugated cardboard stack.
B:Conveyor modular belt with Dupont-Material. It would have longer lifetime.
C:Sensors are embedded in the middle section of the conveyors to accurately locate the position of the corrugated cardboard stacks.
D:In the whole system, each conveyor can be controlled individually, saving production capacity and improving the production intelligent.
E:The frame adopts a single welding molding, high precision, not easy to distort deformation.
Frame thickness:4.5mm
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Frequently Asked Questions
A: The system utilizes an anti-slip modular belt design that ensures better positioning of the corrugated cardboard stacks, preventing them from sliding forward. Additionally, sensors are embedded in the middle section of the conveyors to accurately locate the position of the stacks, significantly enhancing positioning accuracy compared to traditional roller conveyor systems.
A: Using Dupont-Material for the modular belts provides several advantages, including a longer lifespan and increased durability of the belts. This material choice helps reduce maintenance costs and downtime, leading to improved efficiency and reliability of the conveyor system in the long run.
A: The system is divided into three sections (A01, A02, and A03 conveyors), each designed to interact seamlessly with previous and subsequent conveyor lines. The A01 conveyor receives signals from the previous conveyor to indicate readiness for new stacks. The A02 conveyor features a pneumatic pusher and a clipper to manage the stacks’ movement accurately. Finally, the A03 conveyor waits for an access signal from the next conveyor before transporting the stacks further, ensuring smooth and coordinated flow throughout the entire process.
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