Welcome to our detailed exploration of the Telescopic Belt Conveyor Maintenance Cycle and List of Vulnerable Parts. In this guide, we unravel the systematic approach to inspections, highlighting the critical aspects of daily, weekly, and monthly checks. Understanding the vulnerabilities of key components is essential for effective maintenance practices and sustained conveyor reliability.
Telescopic Belt Conveyor Maintenance cycle
1) Daily Inspection:
- 1. Inspect the operational status of the conveyor belt for normal functioning, checking for issues such as jamming, misalignment, or any other abnormalities.
- 2. Verify if the deceleration motor and all roller bearings produce any unusual noises.
- 3. Check the tension of the telescopic chain.
- 4. Examine the deceleration motor for any oil leakage.
- 5. Ensure that the traveling wheels move freely on the track, clearing any debris adhered to structural components.
- 6. Assess if the conveyor belt slips under loaded conditions.
2) Weekly Inspection:
- 1. Check the oil level in the deceleration gearbox and top up with the specified grade of oil if necessary.
- 2. Examine the flexibility of the telescopic components, assessing wear on the telescopic chain and ensuring smooth chain wheel transmission.
- 3. Verify the tension of the conveyor belt.
- 4. Inspect the track of the traveling wheels.
3) Monthly Inspection:
In addition to the daily and weekly inspection tasks, conduct a thorough examination of all roller seals and assess the extent of bearing wear.
4) Semi-annual Inspection:
In addition to the daily, weekly, and monthly inspection tasks, lubricate all roller bearings and clean any accumulated debris on the rollers.
List of Telescopic Belt Conveyor Vulnerable Parts
| Serial | Part Name | Vulnerable Parts |
| 1 | Conveyor Belt | Side wear of the conveyor belt; Steel cracking |
| 2 | Drive Drum | Wear on the drum |
| 3 | Φ82 Tension Drum | Wear on 6306Z bearings |
| 4 | Φ60 Heavy-duty Roller | Wear on 6205Z bearings |
| 5 | Support Roller 2 | Wear on 6306Z bearings |
| 6 | Support Roller 3A | Wear on 6310Z bearings |
| 7 | Travel Wheel | Wear on 6306Z bearings |
| 8 | Upper Limit Wheel 1 | Wear on needle roller bearings |
| 9 | Upper Limit Wheel 2 | Wear on needle roller bearings |
| 10 | Sprocket | Tooth tip wear |
| 11 | Chain | Sleeve and chain plate wear |
| 12 | Bearing Seat | Wear on bearings |
In conclusion, mastering the Telescopic Belt Conveyor Maintenance Cycle and List of Vulnerable Parts is pivotal for those aiming to optimize their conveyor systems. By adhering to a structured inspection schedule and addressing wear issues promptly, operators can enhance the overall efficiency and lifespan of their Telescopic Belt Conveyors.
