In the fast-paced world of logistics, efficiency is key. Traditional manual sorting processes have proven to be slow, error-prone, and labor-intensive. As international logistics continue to evolve, so does the technology behind it. One standout innovation is the Wheel Sorter, a cutting-edge piece of equipment that has revolutionized the sorting and processing of products in logistics centers.
What is the Wheel Sorter?
The Wheel Sorter is a specialized conveyor system designed to efficiently sort and transport products. Its unique design allows for precise tracking and stable conveyance of products, while also offering the flexibility to set sorting positions along its sides, catering to various sorting requirements.
How does the Wheel Sorter Work?
The Wheel Sorter comprises a power drive, control unit, inductive detection unit, conveyor frame, wheel rollers, and additional accessories. Through PLC integration, the power drive and inductive detection unit are connected to a controller. When packages are ready to be sorted, the PLC-controlled motor activates the wheel roller. Once the sensing device detects the packages on the conveyor surface, it initiates the directional sorting process.
What is the advantage of the wheel sorter?
- Customizable: angle rotation powered by servo motors, for custom angles from 0 to 90, with a resolution of less than 1 degree. Suitable for high throughput and large packages.
- High resolution: Designed for high-speed sorting operation on both sides at the same time. The maximum Sorting package can reach 7200 pieces/hour.
- Low noise: New environmentally friendly materials and noise reduction technology provide a noise level as low as 75 dB.
- Energy-saving: lightweight materials and low energy consumption design structure.
- Flexible and stable sorting operation: in-line multi-row gimbal technology prevents vibration and damage to the goods conveyed. Heavy-duty ranges from light loads up to a maximum of 70 kg.
- Easy layout and maintenance: with the modular design of the units and the embedded combinations, sorting outlets can be placed anywhere on both sides of the conveyor line.
What are the precautions to be taken when using it?
Daily inspection of the driveshaft to make sure there is enough lubricant in the bearings, the surfaces need to be cleaned regularly of dust and debris to ensure a smooth-running mechanism.
Daily inspection of electrical components inside the equipment control cabinet, prevention of leakage caused by rodent bites, and water immersion, which can burn electrical components.
What is the common malfunction of Wheel Sorter? and how to fix it?
Inevitably there will be some minor faults in the long-term use of the wheel sorters, we have summarised some common faults and troubleshooting methods in the following：
Loud bearing noise when equipment is in operation
- Lack of lubricant — Checking the lubrication of the bearings
2. Damaged bearing components — Replacement of bearings
Packages bulk return
A shipment was blocked by packaging tape sticking to the beltline, causing the shipment behind it to be blocked and the program to determine that data was lost
When delivering packages, pay attention to the good packaging tape paste
Servo alarm
If a servo alarm occurs, cut off the servo power and reapply it after 20 seconds to restore normal, if the alarm still exists, please contact the relevant professional.
FAQs about Wheel Sorter
Q1: What is the maximum sorting capacity of the Wheel Sorter?
A: The Wheel Sorter can handle a maximum of 7200 pieces per hour, making it ideal for high-throughput operations.
Q2: Can the sorting angles be customized on the Wheel Sorter?
A: Yes, the Wheel Sorter allows for custom angles ranging from 0 to 90 degrees, providing flexibility for various sorting requirements.
Q3: How can I address loud bearing noises during operation?
A: Ensure that there is sufficient lubricant in the bearings. If the noise persists, consider replacing the damaged bearing components.
Q4: What should be done in case of a servo alarm?
A: Cut off the servo power, wait for 20 seconds, and then reapply the power. If the alarm persists, seek professional assistance.
Q5: How can I prevent package blockages caused by packaging tape?
A: Pay close attention to the proper application of packaging tape to avoid blockages and potential disruptions in the sorting process.
Q6: What is the recommended maintenance schedule for the Wheel Sorter?
A: Perform daily inspections of the driveshaft for lubrication, clean surfaces regularly, and conduct daily checks on electrical components inside the control cabinet to ensure smooth operation.
Conclusion: Pioneering Efficiency in Logistics Sorting
The Wheel Sorter stands as a beacon of innovation in the realm of logistics sorting. Its customizable angles, high sorting resolution, low noise operation, energy-efficient design, and flexible operation make it an indispensable asset for modern logistics centers. By adhering to proper maintenance practices and addressing common malfunctions, the Wheel Sorter ensures a seamless and efficient sorting process. Embrace this technology, and propel your logistics operations into a new era of efficiency and productivity.
